Ruige launched the world's first multifunctional CNC worm processing machine, which integrates rolling, chamfering, keyway milling and slotting grinding wheel, and the workpiece can be rolled in one clamping Thread, sharp angle removal and keyway processing, double-lead thread can also be processed at one time, with good precision and high efficiency. It has obtained patents and CE certification in the United States, Germany, Japan, Korea, Taiwan and mainland China.
The machine adopts an optimized inclined saddle body structure design, featuring high rigidity and no deformation, which effectively reduces tool machining vibration to a minimum, greatly improves workpiece accuracy and processing surface fineness, and can also Reduce tool wear. The hydraulic chuck is combined with the hydraulic tailstock, which makes the loading and unloading of the workpiece more convenient and fast, and can be used with the manipulator for automatic loading and unloading, and the production is uninterrupted for 24 hours.
The first tool post can process worms, single-lead worms, double-lead worms, CAVEX processing, conical worms and stainless steel screws, and can process 6, 8, 10 grooved pin and groove shafts, with The automatic indexing design eliminates the trouble of manual indexing, and can complete various worm machining with one workpiece clamping, while ensuring the precision of the worm, and the cutting modulus is M0.25~M10. Surprisingly, as long as a diamond milling cutter is installed on the first tool holder, the grinding wheel groove can be performed, which solves the pressure of multi-specification inventory of grinding wheels in the gear processing industry. Aerospace parts provide a priority option for processing equipment upgrades.
In addition to the function of removing the acute angle of the thread, the second tool post can also process keyways and mill polygons. The acute angle of the thread processed by the first tool post can be quickly removed by the second tool post, shortening the Working hours, saving labor costs.
This machine uses material S45C, modulus M3, length 50mm, precision 5μ/100mm for worm gear rolling. It only takes 130 seconds to finish, compared with 750 seconds for Japanese machine and German machine. 646 seconds, with the hard power of surpassing the precision of the whirlwind milling machine and comparable to the speed of the whirlwind milling machine.
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